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Airoh · Aviator 3 · Airoh Aviator 3

Airoh Aviator 3 Vortex TC-1

VERIFIED TECHNICAL SPEC Dirt/MX ECE 22.06 Carbon Kevlar 1100g

Quick Facts at a Glance

Category Dirt/MX
Certifications ECE 22.06
Measured Weight 1100 g
Shell Material Carbon Kevlar
Head Shape Fit Intermediate Oval
Retention System Double D-Ring
SAFETY & CERTIFICATIONS

Verified Safety Snapshot

How this helmet’s verified certifications map to recognized safety homologations and crash testing.

Certified Homologation ✓ ECE 22.06
Rotational Protection None
SHARP Impact Score Not tested by SHARP
Retention Mechanism Double D-Ring
Emergency Release System Not specified

Safety standards compliance is based on official manufacturer documentation and public safety laboratory test results. Always verify regional compliance labels on the physical helmet prior to use.

FIT & SIZING

Verified Fit & Sizing Guide

Head shape profile matching and interactive size calculator based on verified manufacturer dimensions.

Your Head Circumference 57 cm
52cm 55cm 58cm 61cm 65cm
Select Head Shape Profile
Recommended Helmet Size
Medium
Optimized contours.
Perfect for standard intermediate head profiles.

Aggressive fit with high cheek pads; designed for MX riders requiring a locked-in position for goggles and chin bar clearance. Runs slightly small compared to street helmets.

How to measure

Wrap a cloth measuring tape around your head just above your eyebrows and ears. Pull the tape comfortably snug, read the length, and repeat for consistency.

Design Concept & Background

"Safety is our style"

Dominate the dirt track with the Airoh Aviator 3 Vortex TC-1, a helmet where Italian design meets uncompromising off-road performance. This open-face masterpiece is crafted from aerospace-grade carbon fiber, offering an unmatched strength-to-weight ratio that allows riders to feel every nuance of the terrain while minimizing fatigue. The signature Vortex ventilation system creates a personal wind tunnel, ensuring optimal airflow to keep your head cool even during the most intense MX sessions. With its aggressive styling and TC-1 certification for track safety, this helmet isn't just gear; it's an extension of your riding spirit. Experience the perfect blend of aerodynamic efficiency, acoustic comfort, and protective engineering that defines the pinnacle of motocross innovation.

Rider Profile & Intended Use

Riding Style Motocross
Helmet Category Dirt/MX
Internal Fit Shape Intermediate Oval
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Where to buy

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Product Concept & Specifications

Airoh (Italy)

Engineering & Biomechanical Safety Analysis

The Aviator 3 Vortex TC-1 utilizes Airoh's proprietary Vortex airflow system to channel air directly over the visor and down the neck, significantly reducing drag while maximizing cooling. Constructed from high-grade carbon fiber composites, the shell features a multi-density EPS liner engineered for superior impact absorption without compromising lightweight agility.

The Airoh Aviator 3 Vortex TC-1 is engineered as a high-integrity Dirt/MX protective system, utilizing a structural shell constructed from Carbon Kevlar. This structural layup is engineered to provide progressive kinetic energy dissipation during impact deceleration, distributing localized shock across outer lamina layers while minimizing deformation transfer into the internal multi-density EPS liner.

Certified to ECE 22.06 protocols, the architecture is subjected to rigorous linear deceleration limits and oblique impact evaluations to mitigate rotational acceleration forces associated with diffuse axonal injury. For a deeper breakdown of rotational thresholds and impact testing speeds, consult our ECE 22.06 vs DOT vs SNELL engineering benchmark.

Internal geometry follows a Intermediate Oval cranial profile, designed to mitigate focal pressure hot spots across the parietal ridges while maintaining uniform radial clamping pressure along the zygomatic arch. Riders seeking optimal retention stability and break-in guidance should review the cranial aspect ratios and head shape guide as well as our 3D cheek pad density protocol.

Shell composite integrity and acoustic sealing are further optimized through channelized EPS porting and aerodynamic laminar profiling. To learn how shell composites resist stress cracking under prolonged environmental cycling, inspect the composite material comparative matrix.

Fit & Shell Structure

Intermediate Oval Shape

Balanced oval fit: standard ergonomic curvature fitting 80%+ of riders.

Shell Construction Carbon Kevlar Outer structural material
Measured Weight 1100 g (2.43) Approximate medium size weight
Warranty 2 Years Manufacturer coverage duration
Primary Use Case Motocross Optimized riding orientation

Safety & Certifications

Certification ECE 22.06 Certified safety standard
Rotational Protection None Mitigates rotational impact
Emergency Release Not specified Cheek pad quick removal
Retention Strap Double D-Ring Chin strap buckle style

Acoustics & Aerodynamics

Noise Level 92 dB Measured wind noise at speed
Ventilation 8/10 Airflow performance rating
Wind Tunnel Tested Not specified Optimized shell aerodynamics
Pinlock Anti-Fog Not included Anti-fog visor insert

Technology & Convenience

Comms Integration Generic Speaker Cutouts Intercom cutout availability
Glasses Friendly Not specified Inner lining eyewear grooves
Visor System Not verified Integrated drop-down sun visor
Removable Interior Not verified Washable lining modules

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Data Confidence & Verification Provenance

Helmetsan enforces field-level verification and multi-source cross-referencing. Unverified values are explicitly flagged rather than estimated.

Manufacturer Source
Airoh Official Specification
Safety Testing Agency
ECE 22.06 Homologation Record
Verification Status
✓ Verified Data
Last Audit Date
2026-05-09